China Excavator Combine Harvester Wheel Drive Gearbox supplier

Product Description

INI higher torque planetary gearbox excavator ultimate drive

Merchandise structure:

 

 IKY sequence last travel for excavator were created by us . We very own the intellectual property right.   It has an built-in framework with radial piston motor, gearbox and integral oil distributor with management vlaves. It benefits in compact style, decreased cost and larger trustworthiness and transmission effectiveness. 

 

 

Principal features:

  • higher performance of startup and operation
  • higher dependability
  • can be directly hook up with the chain wheel of the caterpillar push
  • compact and classy determine

 

Application:

 

They can be utilised in track/ wheel drives on development cars, track autos ,crawler excavators, drillers, road header ,road roller, coal mining. They are common in Chinese market, and they are gaining recognition in intercontinental market, these kinds of as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A series

Product no.

Torque(N.m)

Pace (r/min)

Ratio

Stress(Mpa)

Whole Dis.

(ml/r)

Bodyweight

(KG)

Rated

Max.

Rated

Max.

IKY2.fifty two.5A-3600D1202

6000

7500

.4~32

19

fourteen

seventeen

3629

80

IKY2.fifty two.5A-3200D1202

6000

7500

.4~38

19

sixteen

19.five

3154

eighty

IKY2.52.5A-2900D1202

6000

7500

.4~forty two

19

17

21

2869

eighty

IKY2.fifty two.5A-2500D1202

6000

7500

.4~forty six

19

19

24

2451

eighty

IKY2.fifty two.5A-2200D1202

6000

7500

.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

.4~fifty eight

19

22

28

1634

80

IKY2.fifty two.5A-1400D1202

4571

5030

.4~sixty three

19

22

28

1406

eighty

IKY2.fifty two.5A-5200D1202

6000

7500

.4~23

27

ten

thirteen

5157

eighty

IKY2.fifty two.5A-4500D1202

6000

7500

.4~27

27

12

fifteen.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

.4~30

27

thirteen

seventeen

4077

80

IKY2.fifty two.5A-3500D1202

6000

7500

.4~32

27

16

20.5

3483

80

 

IKY 2.fifty two.5B series

Design no.

Torque(N.m)

Pace (r/min)

Ratio

Strain(Mpa)

Total Dis.

(ml/r)

Fat

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

.25~32

24

seventeen

21

4584

a hundred

8-ten

IKY2.52.5B-4000D2402

9600

12000

.25~33

24

19

23

3984

100

8-ten

IKY2.52.5B-3600D2402

9600

12000

.25~36

24

twenty

25

3624

a hundred

8-10

IKY2.fifty two.5B-3100D2402

9500

12000

.25~42

24

23

29

3096

100

8-10

IKY2.fifty two.5B-2800D2402

8470

10600

.twenty five~forty five

24

23

29

2760

a hundred

8-10

IKY2.52.5B-2100D2402

6330

7920

.25~50

24

23

29

2064

100

eight-ten

 

 

 

Our Companies

 

1. One particular yr guarantee from shipping and delivery

two. Cost-free components for substitution in warranty time period

3. Expert solution provider

4. Totally free specialized assist at any time

five. Client coaching is offered.

6. On-website installation and commissioning is offered.

 

 

 

Firm Info

 

  •  Business Introduction

 

240,000 mthree, seven hundred employees, ISO9001:2008 & ISO14001:2004 qualified.

 

Recognized in 1996, we’re 1 of top makers in China who are specialised in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic electrical power units, and hydraulic pumps. 
 
With powerful analysis and development ability, we have attained fourteen creation patents and thirty sensible innovation patents.
In the meantime, we have far more than 250 sets of advanced generation and inspection tools to guarantee the good quality of 
our goods. 

 
Our products have been commonly utilised in Offshore Software, Agriculture Business, Fishing Tools, Design Equipment, 
Petroleum Industry, Coal Mining, Geological Prospection, Maritime Application, Metallurgical Engineering, Light Business, 
as properly as Environmental Protection and other industries. 
 
As a trustworthy manufacturer and supplier, we have a dominating marketplace share in China, and we also enjoy an increasing 
market share throughout the world.  Our merchandise have been exported to:

 

-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North The us: Usa, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other international locations in the globe.

 

 

  •  Manufacturing facility overview

 

  •   Manufacturing facility overview

When the enter velocity is 3000rpm

Power(W) Gear Ratio
 1/three  1/5  1/nine   1/15   1/20   1/twenty five   1/35   1/45   1/81
50 B B B B B B B C C
one hundred B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
a thousand D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

 

B type: M5*ten     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*twenty    

Our Solutions

 

1. One particular 12 months guarantee from supply

two. Free of charge factors for substitution inside guarantee interval

3. Professional answer provider

4. Cost-free technological assist at any time

5. Client instruction is offered.

six. On-site set up and commissioning is obtainable.

 

Business Details

 

  •  Organization Introduction

 

240,000 m3, seven hundred employees, ISO9001:2008 & ISO14001:2004 licensed.

 

Established in 1996, we are 1 of top companies in China who are specialized in developing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic electrical power models, and hydraulic pumps. 
 
With robust study and development ability, we have accomplished 14 invention patents and thirty sensible innovation patents.
Meanwhile, we have far more than 250 sets of advanced manufacturing and inspection products to guarantee the quality of 
our merchandise. 

 
Our goods have been broadly utilised in Offshore Application, Agriculture Market, Fishing Tools, Design Equipment, 
Petroleum Business, Coal Mining, Geological Prospection, Maritime Software, Metallurgical Engineering, Mild Industry, 
as properly as Environmental Safety and other industries. 
 
As a trustworthy company and supplier, we have a dominating industry share in China, and we also get pleasure from an increasing 
market share around the world.  Our products have been exported to:

 

-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North America: Usa, Canada
-South The us: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other nations in the planet.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

###

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

###

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Excavator Combine Harvester Wheel Drive Gearbox     supplier China Excavator Combine Harvester Wheel Drive Gearbox     supplier
editor by czh 2022-11-27