China ZE Series Helical Teeth Gearbox cycloidal gearbox

Merchandise Description

ZE Collection Appropriate Motor Desk

 

Variety Motor
Frame
Code
Electrical power Score Output Shaft
Diameter (S) & Size (LR) (mm)
Phase Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-phase 3, 4, 5, 7, 10 three ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 one-stage 3, 4, 5, 7, 10 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 one-phase three, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 one-phase 3, 4, 5, 7, 10 three ZE090-C11571RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
one.8kW, 2kW
Φ22 / 55 1-phase three, 4, 5, 7, 10 three ZE090-E11310RS
ZE090-E11315RS
ZE090-E11320RS

 

ZE120 F130  3kW Φ22 / fifty five one-stage three, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   one-stage  3, 4, 5, 7, 10 three ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 two-phase 15, 20, 25,
thirty,  35,
forty,fifty,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-phase fifteen, 20, 25,
30,  35,
forty,fifty,70,one hundred
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 two-phase 15, 20, 25,
thirty,  35,
forty,fifty,70,one hundred
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-phase 15, 20, 25,
30,  35,
forty,50,70,a hundred
5 ZE090-C11571RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-phase 15, 20, 25,
thirty,  35,
40,50,70,100 
five ZE090-E11310RS
ZE090-E11315RS
PL090-E11320RS
 
PE120 F130  3kW Φ22 / fifty five two-stage 15, 20, 25,
30,  35,
forty,fifty,70,a hundred
five ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   two-stage 15, 20, 25,
thirty,  35,
forty,50,70,one hundred
five ZE140-L11830RS

 

 

Things Unit Stage Ratio 42 60 90 one hundred twenty one hundred forty
Rated Output
Torque
N-m one 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
two 15 19 35 100 170 342
20 20 45 110 220 542
25 20 forty five 125 250 650
30 19 40 110 220 600
35 20 forty 125 200 550
40 20 40 110 220 542
50 20 forty five 125 250 650
70 19 40 110 200 550
100 14 thirty 80 180 450
Max. Acceleration
Torque
N-m one,two 3 ~ one hundred 2  times the Rated Output Torque
  Max. Output Torque N-m one,two 3 ~ 100 3  times the Rated Output Torque
Rated Input Pace rpm 1,2 3 ~ one hundred 3,000 5,000 4,000 4,000 3,000
Max. Input Velocity rpm 1,two 3 ~ one hundred six,000 10,000 8,000 8,000 6,000
Backlash arcmin one 3 ~ 10 three
arcmin two 15 ~ one hundred 5
Torsional Rigidity N-m/arcmin one,two 3 ~ 100 3 5 11 18 50
Max. Radial Pressure N 1,two 3 ~ 100 700 one,three hundred 2,800 5,two hundred 9,400
Max. Axial Force N 1,two 3 ~ 100 610 550 1,000 2,three hundred 4,700
Service Daily life hr 1,2 3 ~ one hundred >20,000
Efficiency % one 3 ~ ten 96 95 95 95 95
two 15 ~ 100 94 92 92 92 92
Working
Temperature
  1,2 3 ~ a hundred – 10 ˚C  ~ +ninety ˚C
Lubrication   one,2 3 ~ 100 Artificial Grease
Safety Course   one,2 3 ~ 100 IP65
Mounting Place   one,2 3 ~ 100 Any
Sounds Level dB 1 3 ~ 10 ≤60 ≤60 ≤60 ≤65 ≤67
two 15~ one hundred ≤60 ≤60 ≤60 ≤65 ≤67
Bodyweight ±two% kg one 3 ~ 10 1. 1 4 5 16
2 15 ~ 100 1.2 two 4.five 9 21
Mass Minute of
Inertia
kg.cm2 1 3 0.03 0.sixteen 0.sixty one 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.thirteen 0.forty seven 2.seventy one 7.forty two  
seven 0.03 0.13 0.forty five 2.sixty two 7.14  
10 0.03 0.13 0.forty four 2.fifty seven 7.03  
2 15 0.03 0.thirteen 0.forty seven 2.71 7.42  
20~forty 0.03 0.thirteen 0.forty four 2.fifty seven 7.fourteen  
fifty~one hundred 0.03 0.13 0.13 0.44 2.fifty seven  

US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Planetary
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Type Motor
Frame
Code
Power Rating Output Shaft
Diameter (S) & Length (LR) (mm)
Stage Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-stage 3, 4, 5, 7, 10 3 ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 1-stage 3, 4, 5, 7, 10 3  ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 1-stage 3, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 1-stage 3, 4, 5, 7, 10 3 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE090E11310RS
ZE090E11315RS
ZE090E11320RS

 

ZE120 F130  3kW Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   1-stage  3, 4, 5, 7, 10 3 ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE090E11310RS
ZE090E11315RS
PL090E11320RS
 
PE120 F130  3kW Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE140-L11830RS

 

###

Items Unit Stage Ratio 42 60 90 120 140
Rated Output
Torque
N-m 1 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
2 15 19 35 100 170 342
20 20 45 110 220 542
25 20 45 125 250 650
30 19 40 110 220 600
35 20 40 125 200 550
40 20 40 110 220 542
50 20 45 125 250 650
70 19 40 110 200 550
100 14 30 80 180 450
Max. Acceleration
Torque
N-m 1,2 3 ~ 100 2  times the Rated Output Torque
  Max. Output Torque N-m 1,2 3 ~ 100 3  times the Rated Output Torque
Rated Input Speed rpm 1,2 3 ~ 100 3,000 5,000 4,000 4,000 3,000
Max. Input Speed rpm 1,2 3 ~ 100 6,000 10,000 8,000 8,000 6,000
Backlash arcmin 1 3 ~ 10 3
arcmin 2 15 ~ 100 5
Torsional Rigidity N-m/arcmin 1,2 3 ~ 100 3 5 11 18 50
Max. Radial Force N 1,2 3 ~ 100 700 1,300 2,800 5,200 9,400
Max. Axial Force N 1,2 3 ~ 100 610 550 1,000 2,300 4,700
Service Life hr 1,2 3 ~ 100 >20,000
Efficiency % 1 3 ~ 10 96 95 95 95 95
2 15 ~ 100 94 92 92 92 92
Operating
Temperature
  1,2 3 ~ 100 10 ˚C  ~ +90 ˚C
Lubrication   1,2 3 ~ 100 Synthetic Grease
Protection Class   1,2 3 ~ 100 IP65
Mounting Position   1,2 3 ~ 100 Any
Noise Level dB 1 3 ~ 10 60 ≤60 ≤60 65 67
2 15~ 100 ≤60 ≤60 ≤60 65 67
Weight ±2% kg 1 3 ~ 10 1.0 1 4 5 16
2 15 ~ 100 1.2 2 4.5 9 21
Mass Moment of
Inertia
kg.cm2 1 3 0.03 0.16 0.61 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.13 0.47 2.71 7.42  
7 0.03 0.13 0.45 2.62 7.14  
10 0.03 0.13 0.44 2.57 7.03  
2 15 0.03 0.13 0.47 2.71 7.42  
20~40 0.03 0.13 0.44 2.57 7.14  
50~100 0.03 0.13 0.13 0.44 2.57  
US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Planetary
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Type Motor
Frame
Code
Power Rating Output Shaft
Diameter (S) & Length (LR) (mm)
Stage Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-stage 3, 4, 5, 7, 10 3 ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 1-stage 3, 4, 5, 7, 10 3  ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 1-stage 3, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 1-stage 3, 4, 5, 7, 10 3 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE090E11310RS
ZE090E11315RS
ZE090E11320RS

 

ZE120 F130  3kW Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   1-stage  3, 4, 5, 7, 10 3 ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE090E11310RS
ZE090E11315RS
PL090E11320RS
 
PE120 F130  3kW Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE140-L11830RS

 

###

Items Unit Stage Ratio 42 60 90 120 140
Rated Output
Torque
N-m 1 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
2 15 19 35 100 170 342
20 20 45 110 220 542
25 20 45 125 250 650
30 19 40 110 220 600
35 20 40 125 200 550
40 20 40 110 220 542
50 20 45 125 250 650
70 19 40 110 200 550
100 14 30 80 180 450
Max. Acceleration
Torque
N-m 1,2 3 ~ 100 2  times the Rated Output Torque
  Max. Output Torque N-m 1,2 3 ~ 100 3  times the Rated Output Torque
Rated Input Speed rpm 1,2 3 ~ 100 3,000 5,000 4,000 4,000 3,000
Max. Input Speed rpm 1,2 3 ~ 100 6,000 10,000 8,000 8,000 6,000
Backlash arcmin 1 3 ~ 10 3
arcmin 2 15 ~ 100 5
Torsional Rigidity N-m/arcmin 1,2 3 ~ 100 3 5 11 18 50
Max. Radial Force N 1,2 3 ~ 100 700 1,300 2,800 5,200 9,400
Max. Axial Force N 1,2 3 ~ 100 610 550 1,000 2,300 4,700
Service Life hr 1,2 3 ~ 100 >20,000
Efficiency % 1 3 ~ 10 96 95 95 95 95
2 15 ~ 100 94 92 92 92 92
Operating
Temperature
  1,2 3 ~ 100 10 ˚C  ~ +90 ˚C
Lubrication   1,2 3 ~ 100 Synthetic Grease
Protection Class   1,2 3 ~ 100 IP65
Mounting Position   1,2 3 ~ 100 Any
Noise Level dB 1 3 ~ 10 60 ≤60 ≤60 65 67
2 15~ 100 ≤60 ≤60 ≤60 65 67
Weight ±2% kg 1 3 ~ 10 1.0 1 4 5 16
2 15 ~ 100 1.2 2 4.5 9 21
Mass Moment of
Inertia
kg.cm2 1 3 0.03 0.16 0.61 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.13 0.47 2.71 7.42  
7 0.03 0.13 0.45 2.62 7.14  
10 0.03 0.13 0.44 2.57 7.03  
2 15 0.03 0.13 0.47 2.71 7.42  
20~40 0.03 0.13 0.44 2.57 7.14  
50~100 0.03 0.13 0.13 0.44 2.57  

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China ZE Series Helical Teeth Gearbox     cycloidal gearbox	China ZE Series Helical Teeth Gearbox     cycloidal gearbox
editor by czh 2022-11-26